By: Eldon Triggs

                                                        My 1955 265 CID Chevrolet V8 Rebuild

             This article will cover my purchase, tear-down, machining, and rebuild of a 1955 265 CID engine.  I hope that the article will provide assistance to those who are planning a similar rebuild and that they can use this information to save some time and money.  I will include pictures and scans of actual receipts whenever possible. 

             My name is Eldon Triggs and I own a 1957 Chevrolet Belair 4 door Hardtop, otherwise known as a “Sport Sedan.”  I spoke to a fellow Trifive.com member in regard to the motor that was listed in the classifieds on the website.  I purchased the engine in Florida on January 20, 2008 and brought it home to Alabama.  It is a 1955 style casting, but it has a cast date of January 16, 1957.  This was a warranty replacement casting as there are no VIN numbers stamped on the pad. 

 

The engine was complete minus the distributor and air cleaner.  I started that very night disassembling the motor to see what I had.  From the initial overview, the motor looked to be in good shape.  It did need some serious work on the crankshaft as the bearings were pretty bad.  I pulled the heads and found that one head was a replacement (casting # 3703523) with a cast date of September 1, 1954.  The other head (casting # 3837064) was cast on June 14, 1957.  I took the block, heads, and crank to Benning Auto Parts and Machine (www.benningautoparts.com) later that week.  Here is a list of work that was done to it:

 

This is what I paid for the machine work and parts in the long block.  I did all of the assembly myself in terms of the rotating assembly.  I had the shop assemble the pistons, rods, and rings.  This did not include the exterior parts.  I will list them next.  As for the part numbers of the items listed above, I will include them at the end of the article in a list. 

I had the machine shop connect the oil galley holes in the rear cam bearing area to provide “full-flow” oiling.  This allowed me to use a '57 and newer distributor.  Here is a picture of what it looks like:

The oil slinger is an optional item and I left it out.  It is the circular metal piece that fits over the crank snout under the timing chain cover.  Here is a list of the items that I have purchased for my engine.  Remember that this is quasi-stock in the sense that it is rebuilt, but I did not buy date-coded items.  That will drive the price up a lot.  This is a list of the major parts you will need.  Feel free to contact me for other parts that are not listed below and I can tell you where to get them.  Some were ordered by my shop and I have no idea where they got them, but you can take these numbers to your shop and they should have a listing of where to get them. 

 Parts List

Part                      Part Number              Location                        Notes/Price

Cast Piston

FM 233P 030

Unk. (shop ordered)

 

Ring Set (Chrome)

AEC 40618 030

Unk. (shop ordered)

 

Brass Freeze Plugs

UST EPK08BR

Unk. (shop ordered)

 

Gasket Set

FM 2601000

Fel Pro

Need addl. Intake kit

Oil Pump

Melling M55

Unk. (shop ordered)

 

Oil Pump driveshaft

Melling IS55E

Unk. (shop ordered)

 

Oil pickup retainer

PIO839061

Unk. (shop ordered)

$12.67

Timing set

Melling MTC1

Unk. (shop ordered)

 

Lifters

Melling JB817

Unk. (shop ordered)

 

Fuel Pump pushrod

ARP 1348701

Unk. (shop ordered)

 

Rod Bearings

AEC CB745P 020

Unk. (shop ordered)

 

Bearing set (main)

AEC MS429P 020

Unk. (shop ordered)

 

Bearing set ( Cam )

ET CC400

Unk. (shop ordered)

 

Fuel pump

4460

Autozone

$33.99

Starter

ULT 03-0371

OReilly Auto

$59.99 (-$10.00 core)

Starter plate

19-68

Ecklers

$99.99 (need to mount starter if using TH-350 or 700-R4

Oil Filter

Wix 51100

OReilly Auto

$10.49

Distributor

30-1835

Autozone

$49.99 (-$15.00 core)

 This is what the engine looks like now.